Nexen precision brakes

Hold Servo and Ball Screw Axes Exactly in Place

When a servo motor loses power, a heavy or vertical load can turn the screw and drop. Nexen precision brakes clamp on with springs the moment air is lost, and hold with no play at all.

Solves
Stop & hold a load safely
Used in
Machine ToolsRobotics & AutomationPackagingSteel & MetalsPlastics, Rubber & FilmMaterials Handling, Lifts & StagesChemical, Pharmaceutical & Process
Nexen precision brakes
  • No playZSE shaft brakes
  • 125 N·mball screw brakes, max. holding
  • IP67dust- and waterproof (ball screw brakes)
  • 62 partsbrakes and couplings

The range

Precision Brakes

ZSE Shaft Brakes

Spring-applied shaft brakes with no play, a hollow centre and light moving parts.

  • 32 parts
See all ZSE shaft brakes

Ball Screw Brakes

Fit the free end of a ball screw to stop it turning if power is lost. Dust- and waterproof (IP67).

  • 6 parts
See all Ball screw brakes

How it works

How Precision Brakes Work

A precision brake holds a servo axis exactly where it stopped. Springs clamp it; air releases it – so a load can’t drop or drift if the power goes.

What’s Inside

Springs push the piston and friction facing against the hub to hold the shaft. Air in the air chamber pushes the piston back and frees it.

ZSE brake cross-section. Diagram: Nexen Group (ZSE guide, p. 4)
ZSE brake cross-section. Diagram: Nexen Group (ZSE guide, p. 4)

True Zero Backlash

Some brakes only hold without play up to about a tenth of their rated torque. The ZSE holds without play right up to 100% of its rating.

Zero backlash compared. Diagram: Nexen Group (ZSE guide, p. 3)
Zero backlash compared. Diagram: Nexen Group (ZSE guide, p. 3)

Ball Screw Brakes

A ball screw brake fits the free end of the screw with a matching coupling. If the motor or belt fails, it still stops the screw turning and the load dropping.

Ball screw brake and coupling. Diagram: Nexen Group (ball screw brake data sheet, p. 1)
Ball screw brake and coupling. Diagram: Nexen Group (ball screw brake data sheet, p. 1)

How Much Holding Torque?

A load on a ball screw tries to turn it – that’s back-drive torque. Pick a brake that holds 20–30% more than this.

Ball screw back-drive torque

Back-drive torque = load force × lead × efficiency ÷ 2π (ball screw brake data sheet, p. 4). Pick a brake that holds 20–30% more.

Why Nexen precision brakes

Hold the Load, Not Just the Motor

A Second Line of Defence

A ball screw brake fits on the far end of the screw, so it still holds if the motor or coupling fails.

No Play

ZSE brakes hold without any movement, so position is kept exactly.

Fails Safe

Air holds them off; springs clamp them on. No electric brake heat or wear.

Smart Option

ZSES brakes have built-in sensors that confirm release and report temperature.

Product finder

Find a Nexen Precision Brake

Every precision brake in the Nexen catalogues. Search a product number or model, or narrow it down with the filters – then open a card for its dimensions and drawing.

Read from the Nexen “Air Champ” catalogue (21150). Torque marked “up to” is the series’ maximum, not that part’s rating; torque is static at 80 psi unless the catalogue says otherwise. Check the catalogue page before ordering, or ask Norman G Clark.

Literature & related

More Information

Not Sure Which Precision Brake You Need?

Tell us what the machine has to do – the load, the speed, how often it runs and the space you have – and we’ll help you choose the right Nexen product.